Testing & Prototyping
A combination of people, process & technology focus enables us to deliver on our committed objective of value creation for our clients and in turn reduce financial & opportunity costs of employee administration. Our focus is on ongoing improvement of business processes and putting in place well defined mandatory and best practices with all clients. This enables us to achieve greater levels of business efficiency and customer and associate satisfaction.
Testing & Prototyping
Accelerate and develop innovative products through latest analysis methods and tools
New age products need to meet market requirements of high reliability, quality, performance and cost. To achieve these requirements manufacturers have to undertake thorough engineering analysis of their products and systems with latest tools and methods. In today’s market industries are facing shorter product development and innovation cycles, and reduce product development cost. Companies also face shortage of resources to undertake different engineering analysis for their new product and product improvement initiatives to overcome field failure issues.
If you need any more information regarding our non-destructive testing services, do not hesitate to call us. Our professional, yet friendly personnel will assist you at every step of the way.
TYZERTech Services works with a team of professionals certified in the field of NDT Services and inspection with access to state-of-the-art equipment. We are proficient in offering non-destructive testing, inspections and testing throughout India, especially in Pune. With the dedicated support of a strong team of professionals, we guarantee to deliver accurate examination results to our clients.
Services Offering: NDT Services
As an innovative, modern and progressive company, we strive to provide our customers premium quality services that exceed expectations. Our NDT services include the use of top-notch test methods for examining a material, an object or system without impairing the future usefulness. We use NDT to test the material integrity of a test object. The types of testing that we perform are given below:
In order to detect slightly subsurface and surface faults in ferromagnetic materials, we use MPT. This testing is performed routinely by us to inspect piping, welding, structural steel components and pressure vessels. Our inspection techniques ranges from portable AC or DC yokes and permanent magnet yokes to colour contract or fluorescent techniques and so on.
Our professionals make use of electromagnetic energy from gamma or X-rays to identify internal and surface discontinuities. We inspect pressure vessels, process piping and valves by using radiography shadow shots.
We detect forging, casting and welding surface flaws like, leaks in new products or hairline cracks using PT. This is a non-destructive testing method that is utilized to discover the surface break discontinuities in ceramics, plastics or metals.
The observation of external features of a product without the help of any inspection equipment is called visual testing. Our team of professionals have years of hands-on experience and expertise to detect defects by just looking at pressure vessels and API tanks.
This inspection is capable of discover both sub-surface and surface faults in welds and components. We also use it to measure the thickness of materials. From manual ultrasonic examination to auto ultrasonic examination and corrosion mapping, we offer a wide range of UT solutions.
Our Eddy Current service is one of the most affordably priced and effective technique to examine metals for thickness loss, surface loss and other such discontinuities. Through this technique, our professionals can find very minute cracks near or in the surface of a material.
We use PMI to assess metallic alloy in order to establish its composition. Through this method, we determine the material grades and verify that the materials are used as per the requirements of the customer.
To help establish the resistance of a material to indentation, we conduct hardness testing. The dimensions and depth of indentation is recorded by our professionals.
To help establish the resistance of a material to indentation, we conduct hardness testing. The dimensions and depth of indentation is recorded by our professionals.
This is a NDT method that offers important data for duplex materials and austenitic stainless steel. This helps to determine the material’s susceptibility of corrosion, the mechanical properties and service reliability of the material.
3D SCANNING:
With laser line scanners, white light, blue light scanners & long range laser scanners, ROCKTech can scan anything from microns to miles and for just about any customer. With experience in various industries including manufacturing, aerospace, automotive, medical & power generation. With the ability to scan parts in-house or out in the field anywhere around the globe, we have the hardware, software and experience to handle your 3D scanning needs.
Our contact measurement services include a variety of short-range (< 20 feet) and long-range (20 to 900 feet) technologies, which use both contact and non-contact processes.
The non-contact, 3D scanning tools that we use are grouped in the short-range measurement technology class. Each of these technologies is portable, so we can bring the scanning services to you.
Services Offering:
When scanning your products, we will select the right technology that delivers the accuracy, speed and resolution you need for your application. We also consider the size, color and reflectivity of the object. The technologies that we use include laser scanners, white light scanners.
SCANNER USED:
- Breuckmann Blue LIGHT Smart SCAN with 4 FOV: 125, 300, 600 & 1500
- GOM Blue Light scanner- 300 FOV
- Hexagon Romer Laser Scanner RS3, RS4 – 2500 mm
- Measurement ranges of up to 12 feet
- 6 DOF (degrees of freedom)
- 450,000 points per second
- Resolution of 0.001 inch
- Accuracy of 0.001 to 0.004 inch (part dependent)
- The laser scanners are usually mounted on a ROMER arm.
- This allows us to capture scan measurements in an area up to 18 feet in diameter and at a rate of nearly 500,000 points per second.
- Capture rates as low as a fraction of a second
- Up to 6 million measurements per scan
- Resolutions of less than 0.001 inch
- Accuracy of +/-.01 mm
- The white /Blue light scanners, which are mounted on a tripod, capture more than 1,000,000 points per second. In a single shot, the white light scanners take measurements in an area ranging from a few square inches to a few square feet.
If you need any more information regarding our non-destructive testing services, do not hesitate to call us. Our professional, yet friendly personnel will assist you at every step of the way.
TYZERTech Services works with a team of professionals certified in the field of NDT Services and inspection with access to state-of-the-art equipment. We are proficient in offering non-destructive testing, inspections and testing throughout India, especially in Mumbai and Pune. With the dedicated support of a strong team of professionals, we guarantee to deliver accurate examination results to our clients.
3D Printing:
When to use 3D Printing?
Choose 3D Printing When you have following requirements
- Complexity
- Faster time-to-market
- Fewer number of quantities
- Customization
- Part consolidation & light-weighting
3D Printing Process:
Fused Filament Fabrication (FFF) is a extrusion based 3D Printing technology used to manufacture cost-effective prototypes. It finds application in parts requiring form and visual validation. It’s a desktop version of the industrial grade Fused Deposition Modelling (FDM) systems.
- Compatible materials: ABS (Basic), PLA (Basic)
- Max. Part Size: 550 x 550 x 550 mm
- Accuracy: (+/-) 500µm
Selective Laser Sintering (SLS) is a powder-based 3D Printing technology used to manufacture production grade, end-use parts. It finds application in prototyping and low volume batch production runs.
- Compatible materials: Nyon-12 (PA 2200), GF Nylon-12 (PA 3200)
- Max. Part Size: 340 x 340 x 600 mm
- Accuracy: (+/-) 200µm
Stereolithography (SLA) is a 3D Printing technology which makes use of photopolymer resins to manufacture proof of concept prototypes.
- Compatible materials: PC-Like (Clear), PP-Like
- Max. Part Size: 350 x 600 x 400 mm
- Accuracy: (+/-) 150µm
Desktop Stereolithography or Micro-SLA is a 3D Printing technology which makes use of photopolymer resins to manufacture proof of concept prototypes. It’s a desktop setup as compared to the industrial grade Stereolithography setup.
- Compatible materials: High Temperature
- Max. Part Size: 145 x 145 x 175 mm
- Accuracy: (+/-) 150µm
Polyjet (PJ) is a 3D Printing technology that makes use of a liquid photopolymer resin which cures (hardens) itself when exposed to UV light, to manufacture aesthetically pleasing full color, multi-material prototypes.
- Compatible materials: Ultra Detail (Vero), Rubber-Like (Tango)
- Max. Part Size: 490 x 390 x 200 mm
- Accuracy: (+/-) 100µm
If you need any more information regarding our non-destructive testing services, do not hesitate to call us. Our professional, yet friendly personnel will assist you at every step of the way.
TYZERTech Services works with a team of professionals certified in the field of NDT Services and inspection with access to state-of-the-art equipment. We are proficient in offering non-destructive testing, inspections and testing throughout India, especially in Mumbai and Pune. With the dedicated support of a strong team of professionals, we guarantee to deliver accurate examination results to our clients.